The pattern of special steel and tool chain
- characterized by international industrial chain mode of thinking
(China special steel enterprises association secretary general Hu Yang)
One, the correct understanding of special steel, rational development of special steel is the foundation of establishing special steel industry value chain.
In the current national economic transition, in the steel under the situation of excess production capacity, we must calm analysis of the development trend of special steel in our country, the state, society and the industry should be paid close attention to special steel, correct understanding of special steel, special steel rational development. To speed up the transformation of the pattern of economic development of special steel. Strengthen the special steel innovation driving action; Constantly cultivate new economic growth point of special steel, establish special steel industry value chain is important one annulus.
From the point of market concept, special steel is to meet a specific market, the specific requirements of the particular user professional products and special performance products. In general, the special steel is not a universal product, the professionalism of the strong market, market radiation surface is relatively narrow, some steel market demand is not big, but it is the user, such as advanced equipment manufacturing industry the necessary key materials cannot be replaced. From sales and product flow, special steel products mainly civilian industry (especially the advanced equipment manufacturing); From the key role of special steel products, and must meet national defense pillar industries, major projects, major equipment and the core material.
Compared with PuGang, special steel online control technology is more complex, especially in the rear part of the process of special steel, special steel rear process, heat treatment, on-line inspection, finishing, inspection, packaging is to keep the steel manufacturing organization performance and stability of the key. In the technological transformation in recent years, special steel on the back of the process technological transformation, and to lay a solid foundation for the construction of special steel products base.
Compared with PuGang, special steel more development potential. Relevant data shows, the key materials for mechanical manufacturing (including the high quality special steel) in 32% of the domestic completely blank, 54% of the country can produce, but the performance stability is poorer, only about 14% of domestic can be completely self-sufficient. Each strategic emerging industry development in our country, are facing critical materials thetime "problem. According to special steel association statistics, high-end domestic special steel material variety rate is not high, nearly twenty percent of material is completely blank, high-speed train wheel axle, 700 ℃ supercritical power generation, large aircraft with ultra high strength steel with high temperature materials, new energy and industrial special steel new material, a large number of high temperature, corrosion resistant alloy super work die steel, high silicon electrical steel, high-performance stainless steel and nickel base alloy welding materials, the material such as titanium alloy extrusion profiles and key parts imported, the above varieties are special steel development space and potential.
Second, set up special steel complete industry value chain is an important link in the transformation and upgrading of special steel
In the macroeconomic situation, the country put forward building upgrade for economic development. Facing the present situation of special steel, special steel industry is thinking about the development of special steel, to transformation and upgrading of special steel, and a foothold to improve the quality and efficiency. Special steel enterprises to speed up the industrial upgrading, work closely with the user's special steel enterprises not only is the source of product innovation, is also an effective means to increase market power. Current special steel and the downstream industry is still in a state of each game, the special steel industry technology innovation in the industrial chain link is still in the isolated state, need to build from steel with downstream industry research and development, production to the large-scale application of cooperation mechanism, complete industrial transformation and upgrading.
Tiangong international industry in establishing a special steel and tool industry industry chain, pioneering spirit, in the process of transformation and upgrading, and upstream and downstream industry to restore the supply chain system, set up from the possession of material resources to the deep processing of products and services involved in the entire industry value chain of terminal customers, and gradually achieve:
Brand awareness - from product differentiation
Transformation of mode of production - attaches great importance to the process technology, contact technology and low cost
Product function transformation - attaches great importance to its leading products processing of high speed steel, vigorously develops the extension of steel processing and products
Enhance service awareness, improve service ability
Establish strategic cooperation with downstream industry system, strengthen production, with the cooperation
Three, product specialization, differentiation is to establish industrial chain important characteristics
Characterized by one of the features of international integration from high speed to high speed steel deep processing products, the main varieties of high speed steel and high speed steel cutting tools, highlight the characteristics of specialization, differentiation.
Characterized by international with the specialization of production, effectively solve the superiority of high speed steel product quality and stability, and at the same time, also is better to control the production cost of products, make the product can well meet the needs of the market, with strong market competitiveness.
Four, the extension of steel processing and products to reshape the supply chain system
Characterized by increasing capital investment, expand high speed applications. Extend the high-speed steel production to tooling application and further extended to mechanical parts, etc. Characterized in order to meet customer demand for high precision, high grade product, successively in the processing of high speed steel wire grade H9 precision imported from Taiwan and straight degree joint drawbench, Italy imports grinder ISOh7 level precision, and can realize high speed steel products meet the high-end customer demand for high speed steel products. And enrich the processing of high speed steel products with a high speed steel sales, deep processing of high speed steel cutter flexible adjustment supporting capacity, on the one hand, increase the tico international brand tap for research and development, continuously explore tap the development of special materials, through the adoption of advanced coating technology enhance the added value of products, on the other hand, the active development represented by M42 double metal composite material, gradually built bimetal saw belt project, rich product structure of high speed steel deep processing.
Fifth, strengthen the service consciousness, improve service ability, establish strategic cooperation with downstream industry system, strengthen the production-study-research cooperation is an important part of the special steel industry chain
Characterized by enhancing service awareness, improve service ability, establish strategic cooperation with downstream industry system, its the combination of high speed steel and high speed steel cutting tool is a big window. Manufacturing process to be used in a large number of metal cutting tools, and high speed steel is manufacture cutting tools, especially the importance of hole machining tools and complex materials. The high speed steel material into high technology, high added value has been characterized by efforts in the direction of the metal cutting tools. In recent years the tico HSS twist drill, tap, and other products are widely used in exports and enjoys a high reputation in the market.
To turn high speed steel cutting tools, one is to increase the additional value of products, the second is to reduce the cost of material flow. But the biggest bright spot is formed the green (cycle) economic model. Cutting tools in production to the material for cutting and grinding for many times, the tico to produce all the iron filings and chip (grinding wheel grey) recycle, and developed a special technical recycling scrap iron and alloy elements in the abrasive dust used in smelting, again to save precious metal elements, the cost of production in the industry have obvious advantages and avoid the triple effect of environmental pollution.
Characterized by strengthening the cooperation of the production, use, characterized by 2008 with the Beijing iron and steel research institute jointly developed a special steel W7Mo3Cr5VNb thread cutting tools. The steel grade through the change of the formula, reduce the dosage of the precious metal tungsten and molybdenum, increase the amount of chrome, in order to achieve the purpose of improving toughness. Cutting life and M2 basic same, cost reduction. The steel grade has obtained national patent.
Six, sustained growth performance target is the special steel industry value chain
The tico play their own advantages in efforts to develop the special steel industry, a fine of cost management and circulation economic model, realizes the industry scale and profitability of synchronous growth. Especially the high speed steel material cutting tool edge to the end product, recycling use of precious metal elements, export and domestic market and effective mode of operation, such as to further improve the gross profit margin of enterprises.
Since 2008, the tico performance maintained a sustained and rapid growth in recent years
The year 2008 2009 2010 2011 2012 2013
Turnover (million) 19.93 13.23 23.48 31.12 31.18 23.48
Gross profit margin (%) 16 19.7 19.9 22.7 19.7 23.9
Seven, special steel industry chain of market and technology also has the very big development space
The current roadmap special steel industrial upgrading and structural adjustment: by conventional products to high-end products, by the homogeneity product differentiation, product transfer by simplification varieties to diverse varieties, efforts to achieve from the low-end market to high-end market in the cross.
Our country automobile industry, shipbuilding industry and Marine equipment (including Marine internal combustion engine), high-speed railway trains, power equipment and power transmission and transformation equipment, large metallurgical and mining machinery equipment has a broad market space, the demand for quality of special steel varieties are from intermediate to advanced development. Domestic special steel consumption in the future market potential in the larger is: engineering machinery, petrochemical industry, power station, nuclear power, thermal power), environmental protection, transportation, machinery (including high-speed trains, cars, etc.) and Marine, aviation, military industry and other industries. Manufacturing material, military industry supporting material, high and new technology industry material is special steel production emphasis in the future. The development of the manufacturing not only puts forward new requirements for special steel industry, also put forward higher requirements for tool industry.
Use auto manufacturing, such as high-grade gear steel, high polishing performance, high corrosion resistance work die steel; Special corrosion resistant pipe, aerospace parts with special steel; High-grade numerical control machine with special steel; Nuclear power plant with special steel; Engineering machinery with high strength and high hardness alloy structural steel, etc. For alloy steel and special alloy materials, special alloy steel, silver materials, precision cold with high-quality varieties of special steel and its industrial chain has provided a new development opportunity, likewise, tool industry for the development of high quality high speed steel has provided a broad space for development.
